DYEMANSION POWERFUSE S

The Clean Vapor Technology challenging injection molding
DYEMANSION PRINT-TO-PRODUCT WORKFLOW
  1. 1 CLEANING
  2. 2 SURFACING
  3. 3 COLORING

fulfilling all industrial health & safety standards

Our VaporFuse Eco Fluid solvent is approved for the processing of plastics with food contact according to regulation (EU) 10/2011. The solvent is circulated continuously in a closed loop and automatically recovered by the system. This enables a sustainable contact-free process without chemical waste. Operating the Powerfuse S does not require protective clothing against chemical hazards.

across all geometries

VaporFuse Surfacing (VFS) delivers sealed and washable parts with injection molding like surfaces. The surface roughness is reduced to a minimum. The entire process chamber is flooded with vapor while undergoing vacuum. This ensuresa reproducible processing of complex geometries and internal surfaces. VFS works for all common plastics and particularly for flexible polymers such as TPU, for which mechanical techniques are not suitable.

The Powerfuse S is Industry 4.0 ready. The system offers fully automatic loading, connectivity and batch tracking features. Validated and specially developed programs for all common materials are available and ready to use. In addition, all process parameters can be adapted individually for other materials. This ensures flexibility and a seamless integration with existing production processes such as the DyeMansion Print-to-Product workflow.

PolyShot Surfacing
+ DeepDye Coloring

VaporFuse Surfacing
+ DeepDye Coloring

DISCOVER THE POWERFUSE S ALL AROUND

  

(360 degree view of the DyeMansion Powerfuse S)

INTRODUCING POWERFUSE S

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STATE-OF-THE-ART SURFACING
WHAT CURRENT TECHNOLOGIES CAN ACHIEVE ON POWDER BED FUSION PARTS

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MORE ABOUT THE POWERFUSE S:

TECHNICAL DATA

 

Cycle time 40-80 minutes1
Process chamber volume 129l | 34.1gal
Basket dimensions (L x W x H) 610mm x 340mm x 315mm (385mm) | 24.0inch x 13.4inch x 12.4inch (15.1inch)
System (L x W x H) Powerfuse S: 1700mm x 1700mm x 2090mm | 66.9inch x 66.9inch x 82.3inch
Automatic loading: 960mm x 3466mm x 1300mm| 37.8inch x 136.5inch x 51.2inch
Manual loading: 705mm x 1700mm x 850mm | 27.8inch x 66.9inch x 33.5inch
Recommended space requirement for operations (L x W x H) Automatic loading: 3760mm x 4266mm x 2500mm | 148.0inch x 168.0inch x 98.4inch
Manual loading: 3505mm x 3300mm x 2500mm | 138.0inch x 129.9inch x 98.4inch
System 1600kg | 3527lb
Automatic loading 800kg | 1764lb
Manual loading 180kg | 397lb
Supply 14,1kW
Requirements 400V, 50Hz, 63A or 480V, 60Hz, 63A
Consumption Approx. 70l | 78.5gal at 6bar | 87psi per run
Sound level < 70dB(A)
CE 2006/42/EG

2014/68/EU

VAPORFUSE SURFACING (VFS)

INJECTION MOLDING LIKE SURFACES

The newly developed VaporFuse Surfacing (VFS) process achieves sealed, washable surfaces challenging injection molding

  • Chemical process
  • Hardware: Powerfuse S
  • Word premiere: Formnext 2019
  • Washable, sealed surfaces
  • Solvent approved for food contact
  • Suitable for all common hard & flexible plastics

Powerfuse S with automatic loading

POLYSHOT SURFACING (PSS)

HOMOGENOUS, MATT-GLOSSY SURFACES

PolyShot Surfacing (PSS) process creates a homogeneous surface and reduces the typical roughness of 3D-printed parts. The technology transforms SLS or MFS raw parts into long-lasting end-use parts with a high-quality finish.

  • Mechanical process
  • Hardware: DyeMansion Powershot S
  • Homogenous, matt-glossy surfaces
  • Scratch-resistance
  • Valuable haptics
  • Suitable for hard polymers like PA11 or PA12

LET’S STAY IN TOUCH

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Upon request, we’ll provide detailed information about the availability, pricing, installation and support of the DyeMansion Powerfuse S as well as all further steps in the DyeMansion Print-to-Product workflow.

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Information Material
DyeMansion Print-to-Product workflow (all products)DyeMansion Powershot CDyeMansion Powershot SDyeMansion Powerfuse SDyeMansion DM60DyeMansion DM60 BlackDyeMansion DM60 ReservoirDyeMansion ROSDyeMansion On-Demand FinishingTryMansion Benchmarking ServiceIndividual color developmentRequest color fan

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