The green vapor polishing solution
for highly industrial manufacturing & surface improvements beyond aesthetics.
The best process on the market when it comes to smoothing internal surfaces and channels
FEATURES
It's that easy with the Powerfuse S
Hang parts in the basket – you can prepare up to 5 at once
Choose the right program for your material
Your parts are being smoothed
Marvel at your vapor polished parts
CUSTOMER VOICES
“The partnership with DyeMansion is an important step for us to offer our customers the best possible technology. The DyeMansion Print-to-Product platform harmonizes perfectly with the SAF technology and thus allows us to offer our customers the entire process chain up to the finished product from one source. We are also particularly pleased to have the best vapor polishing system, the Powerfuse S, now in our ranks.”
“We are very excited to be partnering with DyeMansion – the industry leader in polymer AM finishing and colouring solutions. The addition of a Powerfuse S to the DMC will greatly improve the surface quality of our polymer parts, allowing us to meet growing customer demand for high-specification components. Not only is it straightforward and easy to use, but the Powerfuse S also adheres to important sustainability and safety criteria. We look forward to building upon our relationship with DyeMansion as we realise the full potential of commercial-scale, connected additive manufacturing.”
“We’re seeing direct improvement with the DyeMansion smoothed inner liners that benefit our patients every day.”
360° DIGITAL SERVICES
CONNECT YOUR POWERFUSE S
Our 360° Digital Services enable direct machine connectivity & remote service for your DyeMansion machines. For the Powerfuse S, Powershot Performance Series and DM60 these services provide:
easy integration via standardized OPC-UA interface
- resource-efficient and fast remote service
DyeMansion Powerfuse S
WHETHER FOR RIGID MATERIALS LIKE PA12
OR SEMI-RIGID MATERIALS LIKE PP,
WE GOT YOU COVERED.
Powerfuse Smanual loading |
Powerfuse Sautomatic loading |
Powerfuse S PP manual loading |
Powerfuse S PP automatic loading |
|
|---|---|---|---|---|
| Print-to-Product workflow | VaporFuse Surfacing | VaporFuse Surfacing | VaporFuse Surfacing | VaporFuse Surfacing |
| Automation | Automated processes & manual loading | Automated processes & automatic loading | Automated processes & manual loading | Automated processes & automatic loading |
| Connectivity | OPC UA interface for unidirectional communication via DyeMansion Data Connect (optional), remote support via VPN | OPC UA interface for unidirectional communication via DyeMansion Data Connect (optional), remote support via VPN | OPC UA interface for unidirectional communication via DyeMansion Data Connect (optional), remote support via VPN | OPC UA interface for unidirectional communication via DyeMansion Data Connect (optional), remote support via VPN |
| Cycle time | 45 to 180 minutes | 45 to 180 minutes | 45 to 180 minutes | 45 to 180 minutes |
| Process chamber volume | 85l | 22.5gal | 85l | 22.5gal | 85l | 22.5gal | 85l | 22.5gal |
| Dimensions |
Powerfuse S: 1700mm x 1700mm x 2070mm | 66.9inch x 66.9inch x 81.5inch Manual loading belt: 705mm x 1700mm x 850mm | 27.8inch x 66.9inch x 33.5inch |
Powerfuse S: 1700mm x 1700mm x 2070mm | 66.9inch x 66.9inch x 81.5inch
Automated loading belt: 960mm x 3466mm x 1300mm | 37.8inch x 136.5inch x 51.2inch |
Powerfuse S: 1700mm x 1700mm x 2070mm | 66.9inch x 66.9inch x 81.5inch
Manual loading belt: 705mm x 1700mm x 850mm | 27.8inch x 66.9inch x 33.5inch |
Powerfuse S: 1700mm x 1700mm x 2070mm | 66.9inch x 66.9inch x 81.5inch
Automated loading belt: 960mm x 3466mm x 1300mm | 37.8inch x 136.5inch x 51.2inch |
| Compatible materials | Rigid materials like PA11 or PA12, and semi-rigid materials like TPU from most common printing technologies & material suppliers | Rigid materials like PA11 or PA12, and semi-rigid materials like TPU from most common printing technologies & material suppliers | PP (Polypropylene) from most common printing technologies & material suppliers | PP (Polypropylene) from most common printing technologies & material suppliers |
| Download Tech Sheet Powerfuse S | Download Tech Sheet Powerfuse S PP | |||
DYEMANSION POWERFUSE S PP
First ever green & highly industrial solution to smooth 3D-printed polypropylene
Our Powerfuse S PP enables more application possibilities with the use of polypropylene in Additive Manufacturing industries such as automotive, medical & chemical tech, consumer goods & prototyping. The sustainable and halogen-free VaporFuse VF44 EcoFluid PP is 100% bio-based and readily biodegradable as well as non-toxic: no PFAS, non-CMR, non-vPvM/PMT. Furthermore, AM users can enjoy unbeatable cost per part at full production capacity due to the high degree of automation and closed loop circulation with integrated solvent recovery. The Powerfuse S PP is compatible with most PP materials and printing technologies.
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THE FINISH
Experience the finish – live & in color
VaporFuse Surfacing
VaporFuse Surfacing & DeepDye Coloring
EXPERIENCE VAPORFUSE SURFACING
SMOOTHING PA12, PA11, TPU, ULTEM, PP & MORE
You want to know whether the Powerfuse S series can work with your material to improve mechanical properties and the surface? Download our compatible material list to learn more. If your material is not in the list, reach out for a feasibility study. We love to test new stuff.
360° VIEW
Take the Powerfuse S for a spin
ADVANTAGES
Sealed, strong, airtight parts
Increase your mechanical properties
Everything is smooth
Ready for the factory of the future
Unbeatable cost-per-part
approved for food contact
Parts finished with our Powerfuse S vapor smoothing machine can be used for applications that get in direct contact with food.
ONLY WITH VAPORFUSE SURFACING
Green solvent
Big material range & customized levels of smoothing
Safe in your factory
Biocompatible & food-safe
Download our full certifications overview here
Green solvent
Big material range & customized levels of smoothing
Offering a broad material range and providing different levels of smoothing from light to strong, the process can also be tailored to specific applications.
Safe in your factory
Biocompatible & food-safe
Vapor polished parts treated with the Powerfuse S can be used for consumer, medical or even food & beverage applications.
Download our full certifications overview here
SUSTAINABILITY
A truly green solution
Green Deal
New materials
Not only have we tuned our VaporFuse Surfacing technology to make it compatible with Lubrizol’s ESTANE® 3D TPU but also launched the new Powerfuse S PP. Flexible plastics such as Thermoplastic Polyurethane (TPU) and Polypropylene (PP) are gaining more and more relevance and offer a variety of new applications in medical, F&B, transport & logistics fields and many more. The specially developed solvent for PP materials is of course green as well as biobased and fulfills DyeMansion’s principle of economic sustainability.
VIDEOS
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Fields of Application
The Powerfuse S enables new applications
CONSUMER GOODS &
LIFESTYLE
HEALTHCARE &
MEDICAL
PRODUCTION &
INDUSTRY
MOBILITY, TRANSPORT &
LOGISTICS
SERVICE PROVIDERS &
CONTRACT MANUFACTURER
Whitepaper Download
State-of-the-Art Surfacing | What current technologies can achieve on powder bed fusion parts