Powerfuse S SERIES

The green vapor polishing solution

for highly industrial manufacturing & surface improvements beyond aesthetics.

Our cutting-edge vapor polishing solution for industrial Additive Manufacturing. Unbeatable costs per part at full production capacity. Running fully automated 24/7 to deliver best-in-class surfaces and improvements beyond aesthetics for your application. Exceeding health & safety standards and meeting necessary sustainability requirements. 
Unbeatable cost per part for high-volume production 
HIGH-PERFORMANCE SURFACES: SEALED, STRONG, AIRTIGHT

The best process on the market when it comes to smoothing internal surfaces and channels

It's that easy with the Powerfuse S

Hang parts in the basket – you can prepare up to 5 at once

Choose the right program for your material

Your parts are being smoothed

Marvel at your vapor polished parts

CUSTOMER VOICES

“The partnership with DyeMansion is an important step for us to offer our customers the best possible technology. The DyeMansion Print-to-Product platform harmonizes perfectly with the SAF technology and thus allows us to offer our customers the entire process chain up to the finished product from one source. We are also particularly pleased to have the best vapor polishing system, the Powerfuse S, now in our ranks.”

Michael Junghanß, CEO & Founder at alphacam

“We are very excited to be partnering with DyeMansion – the industry leader in polymer AM finishing and colouring solutions. The addition of a Powerfuse S to the DMC will greatly improve the surface quality of our polymer parts, allowing us to meet growing customer demand for high-specification components. Not only is it straightforward and easy to use, but the Powerfuse S also adheres to important sustainability and safety criteria. We look forward to building upon our relationship with DyeMansion as we realise the full potential of commercial-scale, connected additive manufacturing.”

Kieron Salter, CEO at Digital Manufacturing Centre

“We’re seeing direct improvement with the DyeMansion smoothed inner liners that benefit our patients every day.”

Joe Johnson, CEO at Quorum Prosthetics

360° DIGITAL SERVICES

CONNECT YOUR POWERFUSE S

 

Our 360° Digital Services enable direct machine connectivity & remote service for your DyeMansion machines. For the Powerfuse S, Powershot Performance Series and DM60 these services provide:

  • easy integration via standardized OPC-UA interface

  • resource-efficient and fast remote service

DyeMansion Powerfuse S

WHETHER FOR RIGID MATERIALS LIKE PA12
OR SEMI-RIGID MATERIALS LIKE PP,
WE GOT YOU COVERED.

dyemansion-icon-product-vaporfuse-surfacing-powerfuse-s-manual-white-outline-scaled Powerfuse S
manual loading
dyemansion-icon-product-vaporfuse-surfacing-powerfuse-s-automatic-white-outline-scaled Powerfuse S
automatic loading
dyemansion-icon-product-vaporfuse-surfacing-powerfuse-s-manual-white-outline-scaled Powerfuse S PP
manual loading
dyemansion-icon-product-vaporfuse-surfacing-powerfuse-s-automatic-white-outline-scaled Powerfuse S PP
automatic loading
Print-to-Product workflow VaporFuse Surfacing VaporFuse Surfacing VaporFuse Surfacing VaporFuse Surfacing
Automation Automated processes & manual loading Automated processes & manual loading Automated processes & automated loading Automated processes & manual loading
Connectivity OPC UA interface for unidirectional communication via DyeMansion Data Connect (optional), remote support via VPN OPC UA interface for unidirectional communication via DyeMansion Data Connect (optional), remote support via VPN OPC UA interface for unidirectional communication via DyeMansion Data Connect (optional), remote support via VPN OPC UA interface for unidirectional communication via DyeMansion Data Connect (optional), remote support via VPN
Cycle time 45 to 180 minutes 45 to 180 minutes 45 to 180 minutes 45 to 180 minutes
Process chamber volume 85l | 22.5gal 85l | 22.5gal 85l | 22.5gal 85l | 22.5gal
Dimensions Powerfuse S: 1700mm x 1700mm x 2070mm | 66.9inch x 66.9inch x 81.5inch

Manual loading belt: 705mm x 1700mm x 850mm | 27.8inch x 66.9inch x 33.5inch
Powerfuse S: 1700mm x 1700mm x 2070mm | 66.9inch x 66.9inch x 81.5inch

Automated loading belt: 960mm x 3466mm x 1300mm | 37.8inch x 136.5inch x 51.2inch
Powerfuse S: 1700mm x 1700mm x 2070mm | 66.9inch x 66.9inch x 81.5inch

Manual loading belt: 705mm x 1700mm x 850mm | 27.8inch x 66.9inch x 33.5inch
Powerfuse S: 1700mm x 1700mm x 2070mm | 66.9inch x 66.9inch x 81.5inch

Automated loading belt: 960mm x 3466mm x 1300mm | 37.8inch x 136.5inch x 51.2inch
Compatible materials Rigid materials like PA11 or PA12, and semi-rigid materials like TPU from most common printing technologies & material suppliers Rigid materials like PA11 or PA12, and semi-rigid materials like TPU from most common printing technologies & material suppliers PP (Polypropylene) from most common printing technologies & material suppliers PP (Polypropylene) from most common printing technologies & material suppliers

DYEMANSION POWERFUSE S PP

First ever green & highly industrial solution to smooth 3D-printed polypropylene

Our Powerfuse S PP enables more application possibilities with the use of polypropylene in Additive Manufacturing industries such as automotive, medical & chemical tech, consumer goods & prototyping. The sustainable and halogen-free VaporFuse VF44 EcoFluid PP is 100% bio-based and readily biodegradable as well as non-toxic: no PFAS, non-CMR, non-vPvM/PMT. Furthermore, AM users can enjoy unbeatable cost per part at full production capacity due to the high degree of automation and closed loop circulation with integrated solvent recovery. The Powerfuse S PP is compatible with most PP materials and printing technologies.

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THE FINISH

Experience the finish – live & in color

VaporFuse Surfacing

With the Powerfuse S’ VaporFuse Surfacing your parts get unprecedented levels of smoothness with the same properties as injection molded parts.
Before After
dyemansion_vaporfuse_surfacing_powerfuse_s_application_vaporfuse_3

VaporFuse Surfacing & DeepDye Coloring

Your colored parts can really pop with the combination of VaporFuse Surfacing and DeepDye Coloring.
Before After
dyemansion_vaporfuse_surfacing_powerfuse_s_application_vaporfuse_deepdye_2
EXPERIENCE VAPORFUSE SURFACING

SMOOTHING PA12, PA11, TPU, ULTEM, PP & MORE

You want to know whether the Powerfuse S series can work with your material to improve mechanical properties and the surface? Download our compatible material list to learn more. If your material is not in the list, reach out for a feasibility study. We love to test new stuff.

 

360° VIEW

Take the Powerfuse S for a spin

Get a closer look at what makes the Powerfuse S so unique

ADVANTAGES

Sealed, strong, airtight parts

Injection molding-like parts with reduced roughness by up to 70%. Sealed, water repellent and washable surfaces that inhibit bacteria growth.
Powerfuse S

Increase your mechanical properties

Increased mechanical properties to benefit delicate structures and soft materials. Achieve an elongation at break increase by up to 200% depending on your material.

Everything is smooth

Elaborate process to reproducibly polish complex geometries and internal channels.

Ready for the factory of the future

The Powerfuse S is Industry 4.0 ready. Running fully automated 24/7, offering traceability and connectivity via our IoT offering.

Unbeatable cost-per-part

Unbeatable cost per part at full production capacity due to high degree of automation and closed loop circulation with integrated solvent recovery. Contact us for a cost-per-part calculation.

approved for food contact

Parts finished with our Powerfuse S vapor smoothing machine can be used for applications that get in direct contact with food.

ONLY WITH VAPORFUSE SURFACING

Green solvent

Big material range & customized levels of smoothing

Safe in your factory

Biocompatible & food-safe

Download our full certifications overview here

Green solvent

The non-toxic VaporFuse VF47 EcoFluid is safe to use (no PFAS, non CMR and not vPvM/PMT).

Big material range & customized levels of smoothing

Offering a broad material range and providing different levels of smoothing from light to strong, the process can also be tailored to specific applications.

Safe in your factory

Operating the Powerfuse S does not require protective clothing against chemical hazards. No additional equipment or reconstruction of installation site needed.

Biocompatible & food-safe

Vapor polished parts treated with the Powerfuse S can be used for consumer, medical or even food & beverage applications.

Download our full certifications overview here

SUSTAINABILITY

A truly green solution

The Powerfuse S embodies the principle of economic sustainability.
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Green Deal

In order to push forward green technologies and make the EU climate neutral by 2050 the European Innovation Council created a fund to invest in the most promising green solutions. The Powerfuse S was selected out of 2000 applicants because of its innovative approach in creating a more sustainable manufacturing industry.
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New materials

Not only have we tuned our VaporFuse Surfacing technology to make it compatible with Lubrizol’s ESTANE® 3D TPU but also launched the new Powerfuse S PP. Flexible plastics such as Thermoplastic Polyurethane (TPU) and Polypropylene (PP) are gaining more and more relevance and offer a variety of new applications in medical, F&B, transport & logistics fields and many more. The specially developed solvent for PP materials is of course green as well as biobased and fulfills DyeMansion’s principle of economic sustainability.

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Fields of Application

The Powerfuse S enables new applications

dyemansion-consumer-goods-and-lifestyle-fields-of-application-powerfuse-s-bauer

CONSUMER GOODS &
LIFESTYLE

dyemansion-medical-and-healthcare-fields-of-application-powerfuse-s-gottinger_1(1)

HEALTHCARE &
MEDICAL

dyemansion-production-and-industry-fields-of-application-powerfuse-s-kuhnstoff

PRODUCTION &
INDUSTRY

dyemansion-mobility-transport-and-logisitcs-fields-of-application-powefuse-s-blende

MOBILITY, TRANSPORT &
LOGISTICS

Powershot C

SERVICE PROVIDERS &
CONTRACT MANUFACTURER

Whitepaper Download

State-of-the-Art Surfacing | What current technologies can achieve on powder bed fusion parts


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